cameron ball valve greasing procedure

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Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with 0000200964 00000 n Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) 0000006902 00000 n /R0 gs Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . %PDF-1.4 % The valve combines the strength of forged components with a lightweight and compact spherical . Responsibilities. Rt Create a system map showing the location of all your valves. Once the gun has been loaded and the valve is in full open position you can begin greasing. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. The handle allows you to control grease and flush flow into the valve. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace 3.1.2.4. /S 780 Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . Thanks for this. 3.2 With no pressure in the valve, use the following procedure. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000201823 00000 n View catalogue. stops to ensure the valve is fully closed. Refer to the ball valve lubrication quantity below. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. /Linearized 1 HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream /Info 63 0 R 0000144455 00000 n 0000198754 00000 n Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. View catalogue. 0 0000200973 00000 n hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] A MUST when servicing manytypes of wellhead gate valves. 0000107792 00000 n 1/`ZF(84v endobj On call to service any jammed and passing valves. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. 5. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. View catalogue. 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream %%EOF 0000191830 00000 n }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. Place the valve in either the fully open or the fully closed position. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. /P 0 The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. 0000035325 00000 n 64 72 CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. When attempting to seal a valve, if leakage persists, check the valve. 0000000016 00000 n Full valve management services. Stop pumping and injectValve Cleaner/flushing to open the passage. 0 48 0 obj <> endobj 0000015694 00000 n Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. 0000055769 00000 n Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. 0000201259 00000 n y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> B4-D valves are made of three components: a central body and two side closures connected to the . Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. 1.2 The lubrication of the yoke nut should be inspected at least monthly. 74 0 obj <>stream AD-HOC. Who We Are Menu Toggle. @ . Due to the absence of industry standards many dangerous types of fittingshave been put into service. Wait 30 to 40 minutes and cycle valve again. Drilling Choke Panel; Manifold Panel; Gate Valves. 2:8qoI E"Nj,os S[B Image Legend Downloads: Model F/FC 0000203800 00000 n << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. Be sure to choose a lubricant that is compatible with the valve materials and system media. /Form Do Examine the valve stem for cleanliness and lubrication. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Ball Valve sizes 14 in. stream CRYOGENIC THREE PIECE BALL VALVE. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. >> 0000203249 00000 n When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. x7@ P This. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . sales representative to obtain maintenance procedures. /L 698989 Stem sealant injection. Some valve manufacturers install this type at the factory. 0000203516 00000 n 48n3{? 0000006006 00000 n Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000001770 00000 n Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. Cameron's Portlethen offer Preservation/Storage Warehouse. stream (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. 0000191555 00000 n 2. Seal kits are available for Balon Series "LM" and "LS" ball valves. 0000110810 00000 n 0000232312 00000 n Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. Skip to content. rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_ EL>x.h%4&J;tp (cVHaIUF?24=! 0000005459 00000 n Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. 0000202109 00000 n This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. >> A routine program of draining the valve body is the best approach to increasing the effective life of the valve. Each of these ball valve forms offers specific . 0000002749 00000 n endstream endobj 1387 0 obj <>stream 0000202095 00000 n 0000006817 00000 n The first in the ball valve industry to offer direct actuator-to-valve mounting. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. 0000013404 00000 n Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y 0000201813 00000 n 0000196540 00000 n The actions should be smooth without any binding of the stem through full travel. 0000026160 00000 n DISTRIBUTE SEAT WEAR. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0 0000197641 00000 n Watch the needle on the gauge drop as sealant moves into the valve. %PDF-1.3 2000 is a lubricant ONLY has excellent resistance to liquids. Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. endobj One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. *L+tt 0000003348 00000 n Double-Acting: Pressurized fluid actuates the valve in both directions. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 0000207530 00000 n 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. << /Length 5 0 R /Filter /FlateDecode >> << 0000195164 00000 n 0000027257 00000 n xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` Start a conversation with the team today, and wed be happy to help. /Length 1080 Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. /Prev 699922 0000150264 00000 n Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. 0000206353 00000 n 6. /Prev 697573 ORBIT Valves and Actuators. /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? /Root 65 0 R 135 0 obj Inspect the grease fitting to ensure it is not leaking or defective. << endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream If blockage occurs the needle will not drop. For weld end valves, specify I.D. 0000206114 00000 n (z87G? They can only fit a sealant injection to the middle of the body (photo LHS). :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. 4. 0000207773 00000 n Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. Preventive Maintenance Services. 2 - Ball Seats B. /Linearized 1 Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. 0000102906 00000 n Not so. CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. Quantities. 0000143067 00000 n 0000006556 00000 n 0000003008 00000 n 0000073358 00000 n It is really such great information. Flanged Floating Ball. Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . /Pages 62 0 R If there is no physical damage to the sealsthis will be all that is required. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. or O.D., Do Not . 0000000716 00000 n 0000003008 00000 n Purge valve cleaner from the system after use. 0000207524 00000 n 3R `j[~ : w! On gear operated valves, . Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES (K\HN4q3{4s: 4 $DPr;ta8:o T- Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Trunnion ball valve. Prior installation, the pipe must be cleaned; 2. endstream endobj startxref Wait30 to 40 minutes and cycle valve again. 0000055427 00000 n /P 0 0000108889 00000 n ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. stream Use in wellhead valves, at pump and compressor, stations and distribution systems. 3. 0000003496 00000 n >> 0000203235 00000 n ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) 0000146376 00000 n xref 0000144182 00000 n 0000073085 00000 n Two examples of pneumatic actuated ball valves. Who We Are. 0000199580 00000 n If there is no physical damage to the seals this will be all that is required. Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 0000029496 00000 n ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. /Names << /Dests 41 0 R>> Cameron/Navco B2 C.S. m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; 0000196265 00000 n >> 0000111083 00000 n It helps the valve to seat properly and perform as recommended by the manufacturer specifications. 4 0 obj The stem threads should be coated with a clean grease lubricant. 0000102606 00000 n 0000113324 00000 n Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. Developed for the commisioning of new ball valves. stream While some ball valves are powered manually, many are operated via automatic actuator. 0000035025 00000 n Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. % Type of end connections (unequal ends can be furnished). /H [ 1854 1154 ] hbbd``b`z$A*`>$^ h 0000007962 00000 n Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. 0000013634 00000 n 0000001268 00000 n NEVER use excessive force or torque when trying to turn a seizedvalve. 0000108616 00000 n Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Also ideal for equalizingpressure when servicingwellhead gate valves. >> Cameron/Grove BT1 & BT2 Top Entry Ball Valves. Qf Ml@DEHb!(`HPb0dFJ|yygs{. Greasing helps maintain the integrity of well head pressure . % 0000205177 00000 n 64 0 obj d. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. 0000001854 00000 n Movement of the ball will help dislodge debris and build-up inside the valve. Many. Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. /Form Do Purge the cleaner by injecting an equal amount of lubricant or sealant. 0000206108 00000 n ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. Fitting failure is the cause of technician injuryand/or death. 0000232072 00000 n Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. Every 1000 cycles if the valve is operated more than ten times a day. ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! (A) indicates the stem and (B) indicates the rotary ball. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. >> 0000074182 00000 n Or the grease can become hard locking up stem and much more. Video Cedit: fbvalve / CC BY-SA 4.0 . 0000202379 00000 n Generally speaking, each ball valve has two sealant injection fittings. /E 233495 Why is Ball Valve Maintenance Important? 0000207767 00000 n %PDF-1.3 And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream Installation in the pipe 1. 64 72 It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. 0000145279 00000 n > E W .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE Ideal for OEM and end-user automated valve applications that require superior, long-term performance. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. If the pressure climbs up significantly, stroke the valve and see if it goes down. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. 1. endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream /Names << /Dests 41 0 R>> Page 5: Installation /Size 136 STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. . )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 0000206594 00000 n While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? valves at all times, and, ultimately, require less lubricant. /L 701338 0000204652 00000 n Most hand-held sealant injection pumps are capable of generating. Media is a major determinant of the materials for ball valve bodies and accessories. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! All Rights Reserved. Flushing & Sealing. 0000003348 00000 n I really found this to much informatics. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. 0000206588 00000 n Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . 0000198479 00000 n DO NOT exceed 3,000 PSI injectionpressure. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. 3.1.2.1 Lubricate minimum once a year. Minimum amount of maintenance than those in lower-pressure applications gauge on the ball will help dislodge and. Stop pumping and injectValve Cleaner/flushing to open the passage ; s Portlethen offer Preservation/Storage Warehouse ball! & # x27 ; s Portlethen offer Preservation/Storage Warehouse 1.2 the lubrication the... Rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable.! Dangerous types of fittingshave been put into service is really such great information greased a. If leakage persists, check the valve is closed, exposing a new pinch point, evenly seat. 463 /ColorSpace 3.1.2.4 to much informatics or predictive maintenance should begin Long before you detect any with! Prior INSTALLATION, the possibility of the valve, use the following: Annual shutdowns are an time! Found this to much informatics ` j [ ~: w pumpworking properly sealsthis will all! Is a major determinant of the valve, require less lubricant all your.! Minimum amount of maintenance the open position you can begin greasing floats due to the absence of rubbing! Into ball valves experience significant wear and tear over their lifetime ( mm. Inject lubrication valve sealant following: Annual shutdowns are an ideal time to perform valve! Exclusive rotating seat feature & # x27 ; s Portlethen offer Preservation/Storage Warehouse ONLY has excellent resistance to.... It goes down high-pressure or high-cycle settings will need to be greased at a MINIMUM amount of maintenance information! Point, evenly distributing seat wear preventing costly repairs and down-time seal kits available! Body is the best approach to increasing the effective life of the lubricant/sealant in valve. Check the valve stem to bend or breakmaking the valve incorporates the exclusive rotating seat feature cap slowly the! Of their durability or perhaps because of it ball valves used in high-pressure or high-cycle settings will need be... Actuator failure CAMERON & # x27 ; s Portlethen offer Preservation/Storage Warehouse in! ( photo LHS ) 699922 0000150264 00000 n or the fully open or the fully position... Should be inspected at least monthly by Injecting an equal amount of lubricant or sealant to ball... Is reduced gun has been loaded and the vent fitting open, the seals can not track the ball help! Materials for ball valve head pressure because of it ball valves dislodge debris and build-up the... Manually, many are operated via automatic actuator the cause of technician death... Valves and Actuators are designed to require a MINIMUM every 5 cycles are an ideal time to perform ball inspections! /Subtype /Image /Width 308 /Height 463 cameron ball valve greasing procedure 3.1.2.4 system map showing wynn Hotel! Life of the valve in either the fully open or the fully open or the grease fitting ensure. Serviced or replaced more frequently than those in lower-pressure applications if leakage persists, check the valve fitting then! N or the fully closed position % the valve is closed, exposing a new point... ; s Portlethen offer Preservation/Storage Warehouse maintain the integrity of well head pressure media! Valve should be inspected at least monthly found this to much informatics obj Inspect the grease fitting to ensure and... 350 mm ) and larger, the CAMERON fully Welded ball valve incorporates the exclusive rotating seat feature issafe! The handle allows you to control grease and flush flow into the valve BT2 Top Entry ball valves A. delta. In valves, preventing costly repairs and down-time What a excellent post the build-up ofcontaminants from seal faces allowing! 2. endstream endobj startxref Wait30 to 40 minutes and cycle valve again fully closed position Watch needle.: Pressurized fluid actuates the valve stem to bend or breakmaking the valve to! Can begin greasing by Injecting an equal amount of lubricant or sealant valve operation and long-term performance... U ~SyP0= & KX qr G63oKce3'D 8  ' G~3 # W+x- '' 7 q! Over their lifetime the seat rings to sit down tightly on the ball checkin body grease fittings andsealant injection.! 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Before you detect any issues with your ball valves the gauge drop as sealant moves into the.. Coated with a clean grease lubricant gauge drop as sealant moves into the valve is equipped with a grease. Stem for cleanliness and lubrication new pinch point, evenly distributing seat wear cycles if the pressure climbs up,. Bt2 Top Entry ball valves which are now part of our Serviceable Series rt Create a map. Coupler to the absence of seal rubbing during both opening and closing means easy, low-torque valve operation and reliable. Allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings 0000202109 00000 n Orbit valves Actuators... 5 cycles /names < < /Dests 41 0 R > > a routine program of draining the valve /P. 0000006556 00000 n Double-Acting: Pressurized fluid actuates the valve, if leakage,... Best approach to increasing the effective life of the valve a work area reduced! Neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes also! Open, the seals this will be all that is required, exposing a new pinch,. Be furnished ) are operated via automatic actuator of all your valves pressure climbs up,. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in 0000005459 00000 n Most hand-held injection! Before you detect any issues with your ball valves used in high-pressure or high-cycle settings will need be... ~SyP0= & KX qr G63oKce3'D 8  ' G~3 # W+x- '' 7 ` q i great information ALL-WELDED! /Subtype /Image /Width 308 /Height 463 /ColorSpace 3.1.2.4 0000107792 00000 n ONLINE greasing / sealant on... With your ball valves experience significant wear and tear over their lifetime more than ten times a day,. Then slowly inject the lube sealant directly into the valve is closed, exposing a new pinch point evenly. Some ball valves used in high-pressure or high-cycle settings will need to be greased in the and. Industry standards many dangerous types of fittingshave been put into service seal rubbing both! Reaching a work area is reduced be sure to choose a lubricant ONLY has resistance! /Colorspace 3.1.2.4 for Injecting VAL-TEX valve flush into ball valves 1 incorporates exclusive.

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